
Rotating machinery such as turbines, generators, gas turbines, compressors, fans, pumps and others are key equipment in power supply, petrochemical, metallurgical industries. Vibration is a important factor as well as a "thermometer" which affect the safe operation of these rotating machinery, directly reflect the operation status of the equipment. Once rotating machinery had a fault, it will bring huge economic losses.
1WeiBao vibration analysis services can help you find the following problems
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Object
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Fault
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Common Drive
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Bearing alignment, imbalance, rotor eccentricity, shaft bending, mechanical loosening
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AC Asynchronous Motor
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Stator eccentricity, stator layer short circuit, loose core, rotor eccentricity, rotor abnormalities, phase anomaly
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Geared motor
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Wear to gear teeth, backlash eccentric and uneven, gear bearing alignment, tooth loss and fracture
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Belt drive
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Belt wear, loose, belt resonance, the rotor eccentricity
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Fluid Vibration
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Cavitation erosion, turbulent flow, oil film vibration
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State Analysis and fault diagnose:
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Eccentricity of rotor
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1.Result in a straight line vibration along the two centered
2.Vibration frequency appears in the 1 × RPM
3.With vertical or horizontal phase bearing 180 ° or 90 °. |
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Axis bending
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1.produce a large axial vibration
2.The phase difference between the two bearing is 180 °
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Basis loose
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1. 1 ×, 2 × rpm radial vibration is noticeable (normally 2 × vibrate obviously), there is also likely a smaller 3 × radial vibration.
2. There may only a large amplitude (vertical or horizontal) on the direction of loose part- the radial direction is much greater than the orthogonal. 3. It is easy to find the background vibration on the close surface. |
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Bearing loose
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1.The radial harmonic vibration of 1 × is obvious.
2. When the loose is worse, the harmonics will be extended, even produce semi-harmonic in extreme cases (1.5, 2.5, 3.5, etc.) |
Advantages of 1WeiBao Vibration Analysis service
1. Our engineers are very experienced and have certificate of international status analysis.
2. Using the latest imported vibration instrument, we can find out more details.
3. Help customers analyze the operational status of equipment
4. with the equipment state trend analysis provided by our self-developed PDM management software, we will show you the status changes of key equipment in the form of trend reports, to provide a more reliable basis for your maintenance of equipment replacement plan.